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Sample Thermoformed Products

The Vacuum Forming Process

Vacuum Forming is a manufacturing process where plastic sheet is heated until pliable and then drawn over a mold using vacuum. Once the sheet has cooled, we are left with a rigid form. The form is then trimmed, cleaned and finished to create a manufactured part.

Vacuum Forming is ideal for low-cost tooling and part production, especially in low volumes or when quick turnaround is needed. Its efficiency makes it perfect for rapid prototyping and small production runs.

Vacuum Forming Plastics

The Leaders of Prototyping and Low Volume

Most shops won’t touch low volume work or offer lead times under a month.. we’re built different!

We stock a wide range of plastics and gauges and can often make tooling in days.

We use a robust engineering review process, inspection and quality control to ensure parts are right first time.

Customers Love Working With RapidMade!

A Message from Our VP of Sales

RapidMade | Vacuum Forming Custom Quote Ad
Micah Chaban
VP of Sales and Marketing 

Talk to a Live Vacuum Forming Expert

Hello, I’m Micah, VP of Sales and Marketing at RapidMade. With 15 years in manufacturing, I personally oversee all vacuum forming projects.

Our edge? We put technical experts like myself on the front lines, ensuring your projects are handled with care and expertise from start to finish. Unlike our competitors, you won’t deal with junior staff here.

I personally review every project, providing honest feedback and detailed quotes. My commitment: your project will be delivered on time, with industry-leading quality. At RapidMade, we’re ready for your toughest challenges!

Let’s bring your ideas to life! 

Why Choose RapidMade?

Our Business Process

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